Written by:
dougc
Hey there- celebrating the fun of Halloween we thought we would put up a little how-to here. For this Venitian styled mask, we used simple, easy to get materials that and pretty simple to work with. All you will need is:
1. A sheet of 1/32 or similar chip board
2. White Glue (Sobo, Elmers or the Like)
3. A glue brush
4. An x-acto or scissors
5. A paper for coverg the mask (a screen printed lokta here)
6. matte medium
7. acrylic paint for the patina (your choice in colors- we used paynes grey)
8. paper towels
9. craft paper for making your pattern
10. needle and thread and an awl to make holes
Step one: create a pattern. I used a 5 piece pattern here. You can use drafting to hold the pattern sections together as you see if everything with join correctly. Once the pattern is set, trace it onto the chip board, and cut out the pieces.

Step two: Apply glue to the face of each section of chip board (make sure you have mirroring pieces). The glue layer should be thin, and you should smooth the covering paper while the material is wet.

Step three: Once the glue on the front sets up, apply a line of glue along the edge on the back, and wrap the paper to the back edge.

Step four:Next, using the the awl, make holes for the stitching to go through. Holes should be about 1/8 of an inch apart. We used a cutting mat underneath to protect the table top, and to let the awl point go all the way through the piece.
Step five: Pinch a edge up on all sides that are to be stitched together. Using a large needle, and a heavy thread, begin stitching, gathering the edged tightly together.

Step six: Once the stitching is finished, everything can be sealed with matte medium. We used two coats to seal the mask fairly well.

Step seven: After the sealing layers have dried you can apply a patina, aging the surface. We used paynes grey here. with a damp paper towel, rub a thinned out layer of paint into the surface of each panel, wiping away the paint as desired (while it is wet). This can be built up in layers.

Step eight: once dried you can add a ribbon for wearing the mask. Use the awl to make holes in the sides. If you want to get fancy, you can even finish the inside by laying in layers of thin paper, like unryu, with glue saturating the paper.